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Unit information: Design & Manufacturing Principles in 2016/17

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Unit name Design & Manufacturing Principles
Unit code MENG11600
Credit points 10
Level of study C/4
Teaching block(s) Teaching Block 1 (weeks 1 - 12)
Unit director Professor. Hicks
Open unit status Not open
Pre-requisites

None

Co-requisites

None

School/department Department of Mechanical Engineering
Faculty Faculty of Engineering

Description

This course is in two main parts undertaken in parallel. First, students learn about the history, creation, interpretation and use of Engineering Drawing, including first and third angle orthographic projection and pictorial projection. A series of lectures and design class exercises support this part of the course. The second part is an introduction to Manufacturing Processes, including forging, casting, welding, brazing, soldering, fasteners, sheet metal working, machining and additive manufacturing. Several initial lectures, presentation skills class, videos and quizzes support the early stages of this part.

The objectives of this first year course are to introduce:

  • The role of the design and production processes in engineering, including history of representations, design processes and ideation techniques.
  • Graphical communication in design through an understanding and application of sketching, pictorial projection, orthographic projection and engineering drawing standards.

The principles and capabilities of the main process groups: casting, machining, forming, joining, surface engineering and non-conventional machining.

Intended learning outcomes

By the end of the course, students should:

LO1 – Create orthographic projection and pictorial engineering drawings.
LO2 – Interpret orthographic projection engineering drawings for parts and assemblies.
LO3 - Describe the capabilities and limitations of the main production processing groups.
LO4 - Disseminate technical material proficiently in both written and oral form.

Teaching details

Students receive a one-hour lecture for 10 weeks on Engineering Drawing to support two-hour practical design classes for 11 weeks. Also each week, one-hour lecture/videos/presentations are conducted for Manufacturing Processes. Partly completed notes for the lectures are provided to save students having to copy all technical material during the lectures.

  • Comprehensive coverage of each topic, with examples, extensive bibliography and reference to standards for further study.
  • Copies of all exercises used during the practical classes to support the lectures.

Assessment criteria used for presentations, written submissions and exercises.

Assessment Details

100% Coursework.

20% Engineering Drawing Exercise 1 on orthographic representation (LO1, LO2). 20% Engineering Drawing Exercise 2 on reading a range of engineering drawings (LO2). 20% Engineering Drawing Exercise 3 on creating an assembly drawing (LO1). 20% Manufacturing Processes Presentation, 15 minute per group assessed using a range of technical and presentational criteria (LO3, LO4). 20% Manufacturing Processes Written Submission, 8 page technical document (LO3, LO4).

Reading and References

Engineering Drawing:

  • McMahon, C. A. & Browne, J. (1998) CADCAM Principles, Practice and Manufacturing Management, Harlow Addison-Wesley (TS155.6 MAC).
  • Simmons, C. H. & Maguire, D. E. (1995) Manual of Engineering Drawing, Arnold (T353 SIM).
  • Parker M.A. & Dennis, L. J. (1992) Engineering Drawing Fundamentals, Cheltenham Stanley Thornes (T353 PAR).

Manufacturing Processes:

  • Swift, K. G. & Booker, J. D. (2003) Process Selection: from design to manufacture. 2nd Edition, Butterworth-Heinemann, Oxford (TS183.3 SWI).
  • Schey, J. A. (2000) Introduction to Manufacturing Processes. McGraw-Hill, New York (TS183 SCH).
  • Kalpakjian, S (2003) Manufacturing Processes for Engineering Materials. 4th Edition, Pearson Education (TS183 KAL).

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